Question: What is the EHS & EHW Series press line?
Answer: Great Question; the E is for eccentric drive, the H is for heavy-duty, the S is for small bed, and the W is for wide bed. The EH Series of presses are the most robust presses available in the marketplace. Eccentric gears have two pitmans on both sides of the gears which connect via wrist pin to the plunger guide to deliver tonnage vertically with no side thrust loads when compared to crankshaft type presses. I would happily arrange an online meeting with our team to discuss this. Would that be of interest to you?
Question: Who invented the I-PRESS & Automation control system?
Answer: Our CEO, Mark Sutherland, came up with the idea while visiting the Euro Blech show in Germany in the late 1990s. In search of new ideas for presses, Mark visited the under-power press displays of leaders from Germany, Japan, and Italy. Being a press man for many decades, even he was intimidated by the complex control systems that seemed to be designed by engineers for engineers, could have been more welcoming and intuitive. That's when the light bulb went off; why not create I-PRESS® with a large HMI interface that welcomes the user and is based on EEE, Engage, Entertain, and Educate? The result is our family of I-PRESS® & Automation controls for mechanical, servo-hydraulic, and forge presses. Meets or exceeds the highest safety standards of CAT-3 and PL-D with a full suite of programmed feature sets that other builders call options. Let me know if you want one of our control specialists to contact you to learn more. Thanks for your interest.
Question: Can you compare SP1 & SP2 Series presses to EHS & EHW Series presses?
Answer: I'm happy to do so. In a nutshell, the EH Series does cost a little more than the SP Series, but it's well worth it. The SP Series is well accepted and good for many applications; however, the EH Series drive and frame design are heavier, stronger, and have lower deflection rates. Want to know more?
Question: I need service.
Answer: I understand you would like some help from our service team. Here are a few options for you: 1. You can fill out the service form directly on our website to open a ticket. Here is the link: https://www.sutherlandpresses.com/i-serve. 2. I can help you fill out the form here if it's easier. I need your contact details, press details and a description of the problem. 3. If you prefer, you can contact our service department directly by phone. Our team is available around the clock for phone troubleshooting. Our telephone number is 1-310-453-6981. Please let me know the best way to move forward, and I'll make sure your issue is resolved immediately. At Sutherland Presses, you're not just purchasing a press; you're getting a partnership dedicated to quality service.
Question: Can I retrofit I-PRESS® controls to my existing press?
Answer: If you have a mechanical press, we offer control upgrades with our I-PRESS® control system. Feel free to check out our control simulator to better understand the full suite of features: https://www.sutherlandpresses.com/i-know?tab=ipress&sec=6a
Question: Can you give me a comparison of Single Point Straight Side Presses?
Answer: Comparison of HCP, SP1, and EHS Series Single Point Presses HCP Series (Lighter Gauge Materials) Slab Side Frame and 6 Point Ram Guidance Single Geared Front to Back Crankshaft SP1 Series (Lighter to Medium Gauge Materials) Box Type Frame and 8 Point Ram Guidance Double Geared with Front to Back Crankshaft EHS Series (Medium to Heavy Gauge Materials) Box Type Frame and 8 Point Ram Guidance Eccentric Geared with Plunger Guide to deliver tonnage vertically. If you would like to set up an online meeting with our application team, shoot us a mail: [email protected]
Question: Who is Jack Sutherland Wilson?
Answer: Jack is our companies President & Chief Revenue Officer (CRO) and 3rd generation. Jack brings a strong technical aptitude to the table when it comes to application reviews with customers to make sure we are a good fit. Jack has been instrumental in taking over the Advanced Development of our patented I-PRESS® & Automation control family across our full line of presses. You can expect a direct non sales approach with Jack. Feel free to reach out to him directly at [email protected]
Question: What is reverse tonnage or snap thru tonnage?
Answer: Sutherland: Reverse tonnage, also called snap-through tonnage, is the shock that occurs in a press when the energy is released instantaneously as the metal piercing or blanking is completed but before the bottom of the stroke. It is one of the most damaging things to metalforming presses, but most customers and end users don’t know what it is or how to address it. Through its drivetrain—the gears, driveshaft, bushings, connecting rod and ball seats—a press has a stack-up clearance of a variety of connection points. Those stack-up clearances are taken up with an air counterbalance. But when all the built-up tonnage needed to actually pierce or blank a part is released suddenly, all of those connection points reverberate up and down. As one sheet after another is blanked, the connection points in the press get an egg-shaped motion going. The cause of reverse tonnage is normally flat-type blanking or shearing work. The effect, if not addressed, is extensive, severe damage to a press exposed to that type of work on a regular basis. As a rule of thumb, a yellow light should go on if you have more than 10 percent reverse tonnage compared to the total press tonnage. If you’re at 15 percent, the red light should go on. Over 15 percent you are doing severe damage to your press. Put a quarter on the bolster of the press and die area and if it is bouncing, you’re in the red light warning zone. Q: Do all presses require these damping systems? It depends how the press will be used. Presses are made for forward tonnage, not reverse tonnage. However, if you know there is going to be reverse tonnage exposure, installing a hydraulic punching damper system, for say $40,000, can reduce the reverse tonnage. But if it’s not taken care of, it can mean periodically rebuilding the press to the tune of $200,000. The tensile strength of the material has a great effect on reverse tonnage. Today’s automotive steels, for example, have a lot more resistance compared to mild steel, so the percentage of reverse tonnage goes way up. Older people in the industry know about the effects of reverse tonnage. But people in administration—and sometimes even those in engineering who aren’t on the plant floor—may not be aware of it. And commonly the operators are just concerned with making parts. Any time we hear the term “flat blanking” it raises reverse tonnage concerns. But if the die has an angle, there will be shear on the die and the reverse tonnage will go way down. So when someone calls our company for a press proposal for blanking, our first question is whether there is shear in the tooling or whether it will be done flat and all at once. Q: Wouldn’t just opting for shear on the die solve the problem? There’s a tradeoff. When you have shear on the die, sometimes that can deform the part. With flat blanking, you normally get a clean, good edge. The tradeoff is that with flat-type blanking, you may be exposing the press to something you may not be considering, so a damping system might be advisable. Of course, dampers take up space. They are short-stroke, 10 in. to 12 in. diameter hydraulic cylinders, so when the forward tonnage is complete, they absorb probably 90 percent or more of the reverse tonnage. You lose valuable die space by putting them on the four corners of the press, so we devised a system that puts them in the frame of the press, above the side windows that are still open and available for coil feeding or part or conveyor exits. We also build an adjustable striker plate to accommodate and work within whatever range of tool and die height the press will handle. We installed our first dampers as a test more than 20 years. A customer was having trouble with one of five identical 200-ton presses, and it turned out to be the one dedicated to louver work. After a month of running with the dampers, the 96 tons went down to 5 tons, and that press is still running today with no rebuild. It sold me on the concept, and it sold them, too
Question: What does EEE stand for?
Answer: Engage, Entertain and Educate, Sutherland Presses as close to 80 years and 3 generations of experience with presses and a wide range of applications. Our goal is to Educate our customers, press operators, maintenance staff on how best to reduce unplanned downtime. We are available for online meetings on any topics related to presses and automation. Reach out to [email protected]
Question: Who is Mark Sutherland?
Answer: Thanks for asking, Mark is the CEO of Sutherland Presses and 2nd generation in the company. Upon the passing of Mark’s father, Jack Sutherland in 1980, Mark took the helm of Sutherland Presses and never looked back. Mark has been instrumental in selecting suppliers that can build to Sutherland & KC Press standards for quality, accuracy and dependability. In the early 2000’s Mark invented the patented I-PRESS & Automation control which has been a game changer for the company and our customers. I-PRESS is the most fully featured, open architecture control available today. Safety is a top priority and I-PRESS meets or exceeds the highest industry standards of Category 3 and Performance Level D. Looking to the future, Mark asked is nephew Jack Sutherland Wilson to join the company and lead the charge to our 100 year anniversary. Both Mark & Jack are specialist in applications, best suited press & automation designs and I-PRESS controls.
Question: Who is Bowe O’Ryan?
Answer: Bowe is our corporate business development manager. Bowe is instrumental on industry focus areas that are best suited for Sutherland’s range of presses and controls. Bowe also manages our internal sales team and external distributor network. He works side by side with our President, Jack Sutherland Wilson and is action oriented to streamline the communication curve. Reach out to [email protected]
Question: Who is Tiffani Lewis?
Answer: Tiffani manages & creates all things marketing, from our web site, trade shows, marketing campaigns, customer communications and internal team building at Sutherland. Too much talent to divulge on our web site. Reach out to [email protected]
Question: Who is Francisco Simg?
Answer: Francisco (Paco) is our local man in Mexico for sales, new press installations and after service coordinator. He thrives visiting companies in person to make technical presentations and in depth training on our patented I-PRESS & Automation control systems. Reach out to [email protected]
Question: Who is Sergio Sierra?
Answer: Sergio is our man in Columbia and Mexico. A wealth of talents including data base build and management, sales and marketing campaigns in Mexico and South America. If you are in these markets and want fast answers, reach out to [email protected]
Question: Who is David Hoffman?
Answer: David is the Chief Financial Officer (CFO) and interim Chief Operating Officer (COO) at Sutherland. He works directly with our President, Jack Sutherland Wilson and our CEO Mark Sutherland. He is in charge of all contracts, sales documentation, banking relationship. Under is leadership the company continues to grow. Reach out to [email protected]
Question: Who is Chris Wei?
Answer: Chris is the Director of Service at Sutherland who works with and reports to our President, Jack Sutherland Wilson. Chris manages, new builds, drawing approvals, factory build progress, testing before shipment, equipment as built documentation, logistics, installations and after installation service. Reach out to [email protected]
Question: What happens when off center loads are in a press?
Answer: When the working forces in a die are not distributed evenly across the press ram, the ram will tip and move laterally in the direction of the greatest force. If this movement occurs while punches are engaged with other die components, excessive wear or damage may occur.
Question: What are the advantages of servo hydraulic presses?
Answer: A Servo-Hydraulic Press Is Incredibly Accurate! A Servo-Hydraulic Press Will Automate Your Process. Automation = Speed. Servo-Hydraulic Presses Are Adaptable. Precision Programmability. Production Efficiencies. Servo Pump Motor Drives Come With Many Benefits! I-PRESS & Automation controls from Sutherland provide fully programmable motion, speed and pressure profiles
Question: What is single stroke or continuous on demand?
Answer: With various types of applications, robot loading and unloading, long coil feed stroke, gang tooling, etc. I-PRESS & Automation control offers these features as standard. The press will make one cycle and then wait for feedback from automation devices and then make another stroke. With continuous on demand, users can program the number of strokes for the press to cycle. Visit our I-PRESS Simulator > https://www.sutherlandpresses.com/i-know?tab=ipress&sec=6a Click on Green I-PRESS icon at top > scroll at bottom to Level 2 Supervisor > Special Operations mode to learn more.
Question: Best maintenance practices for presses?
Answer: Keep a Clean Working Area. Maintaining a clean press environment is vital. ... Proper Lubrication. ... Inspect and Replace Wear Parts. ... Tighten Loose Fasteners. ... Monitor Press Performance. ... Inspect Air Supply. ... Check Air Hoses and Fittings. ... Calibrate Pressure Settings. Contact [email protected] for a quote on our PMP program to avoid downtime. Best Maintenance Practices > https://www.sutherlandpresses.com/press-maintenance-tips
Question: What is I-BRAIN & S-AI?
Answer: Intergrated, business-refined, artificial intelligence network. I-BRAIN is a proprietary technology utilized by Sutherland Presses to enhance their employees' productivity and efficiency. Select the s-AI agent you would like to speak with on the right side of our home page > https://www.sutherlandpresses.com/
Question: Give me a bullet point format on advantages, safety levels and inventor, patent holder on I-PRESS & Automation controls?
Answer: Certainly. Here is the information in bullet point format: Advantages of I-PRESS® & Automation Controls: *200+ Job Memory is expandable and can be stored with Alpha-Numeric job names *Over 130 Monitored Press Faults with sequential steps on screen to guide operators to resolution. *I-PRESS® & Automation Controls 4.0 Connects to approved Mobile Devices allowing others to assist operators. *Available on Rockwell AB, Siemens & Omron hardware & software platforms (Patented & Trademarked) *Cat 3 - Performance Level D 4.0+ Safety Standards Remote Connections to approved mobile devices *Programmable Cams x 12 & Die Monitor I/O x 16 *Tonnage Monitoring for tooling protection, you can set high & low tonnage and monitor reverse tonnage. *On-Screen Fault Diagnostics & Troubleshooting *Expandable & Customizable for future applications Safety Levels: *PL-D (Performance Level D) CAT-3 (Category 3) Exceeds the highest safety standards in the press industry. Inventor and Patent Holder: *Inventor Mark Sutherland, CEO of Sutherland Presses *Patent Holder Sutherland Presses The above features are just a few key features that are included. We offer an on-line I-PRESS full simulator and would be happy to walk you and your team through all of the many features of I-PRESS. For additional details or inquiries, please visit our website or contact us directly at +1-310-454-6981 or [email protected].
Question: Do you make Hydraulic C-Frame or Gap Frame Presses?
Answer: We sure do and have for over 25 years. Our current focus is Servo Hydraulic C-Frames from 110, 165 and 220 US Ton. The presses are branded with our KC PRESS logo and equipped with our I-PRESS & Automation control. This along with our fluid management system, allows fully programmable motion, pressure and speed profiles. If you would like to know more, just reach out to [email protected] Learn More > https://www.sutherlandpresses.com/news/kc-servo-hydraulic-presses-with-i-press-controls-what-you-need-to-know
Question: What is the best C-Frame or Gap Frame Hydraulic Press?
Answer: You have many options when it comes to builders of hydraulic C-Frame presses and very few options when it comes to Servo Hydraulic C-Frame presses. Our KC Presses, CPS-Series is available in 110, 165 and 220 US Ton. If you are looking for a robust, very accurate and fully programmable C-Frame, then you will want to know more about our CPS-Series. Each press comes equipped with the Sutherland patented I-PRESS Servo Hydraulic press control which is built on a Rockwell AB hardware and software platform. Hydraulic lower die cushions are available as an option and can be added at a later date as we have designed our frame to accept future installations if needed. Learn More > https://www.sutherlandpresses.com/news/kc-servo-hydraulic-presses-with-i-press-controls-what-you-need-to-know
Question: What is the KC Press Company ?
Answer: KC Presses is a brand and division of Sutherland Presses. The company was formed in 2009 to offer more affordable press solutions. KC can be considered the second tier option to the Sutherland brand. In many cases, the control system is a more simple version when compared to the I-PRESS control that comes standard on all Sutherland Presses. All KC presses do meet JIS 1st class standards and most components, such as air, lube, overloads, motors, bearings, clutch & brake are the same as Sutherland Presses. Learn More > https://www.sutherlandpresses.com/news/kc-servo-hydraulic-presses-with-i-press-controls-what-you-need-to-know
Question: What can we expect for service and support from Sutherland Presses?
Answer: Sutherland Service, you can report service needs on our I-SERVE site for response in less that 24 hours > https://www.sutherlandpresses.com/i-serve, We have technical teams and service partners throughout the United States, Mexico and Canada and additional factory support in Asia and Europe. Sutherland selects every purchased component to assure reliability and availability. From bearings, valves, clutch & brakes, air and lube systems and our electronic I-PRESS control package you are assured quick turn around times.
Question: Where does Sutherland manufacture their presses?
Answer: Sutherland Has select vetted builders in Asia, Taiwan, China and Vietnam and Europe in Turkey. With our combined partnerships, we have over two million square feet of manufacturing space and all processes are done in house. All drawings are approved by Sutherland and every purchased component is selected by Sutherland to assure ease of maintenance and service. 2025 represents our 79th year in business. Request information, [email protected]
Question: Does Sutherland offer Preventative Maintenance?
Answer: You better believe it, this is an area where we shine with proven results for our customers in the form of reduced downtime. Our technicians inspect and photograph every section of our presses and provide a detailed PMP report. The PMP report is broken down in Red = Immediate action items, Yellow = Items to be watched our repaired and Green = Indicating systems are properly functioning. We offer this service for all makes and models of presses. Interested, reach out to [email protected]
Question: Does Sutherland offer four point presses?
Answer: Sure do, we offer single point, double point and four point mechanical presses from 88 ton to 4000 ton. Our four point presses are available in two series, the EHW-4 and the HUX-M4 series. Reach out to our team at [email protected] to learn more.
Question: Where are Sutherland's manufacturing locations?
Answer: Over the last sixty plus years, Sutherland has selected the best manufacturing partners to meet our strict quality standards. Countries include Japan, Taiwan, China, Vietnam and Turkey. Based on our wide product offering which covers forging presses, mechanical stamping presses, hydraulic and servo hydraulic press, no one builder could cover this range. What sets us apart from the competition is the high caliber components we purchase, our trademarked I-PRESS & Automation control family, frame rigidity and after installation service. Want to know more, reach out to [email protected] or visit> www.SutherlandPresses.com
Question: Where is Sutherland's office or headquarters?
Answer: NEW SUTHERLAND R&D DESIGN CENTER & SHOWROOM UNDER CONSTRUCTION Team Sutherland is pleased to announce our New R&D Press Line Showroom is under construction. The new building is located in Southern California in the city of Ventura. It will house our offices, design and training center, I-PRESS control development and up to six (6) presses. Under power displays will include our Servo Hydraulic & Mechanical press technology. Showroom presses are currently being built for installation in Q3 of 2025. We will be inviting, existing customers, new clients and distributors to better understand the full range of SUTHERLAND & KC PRESSES and the I-PRESS Control family. Learn More > https://www.sutherlandpresses.com/news/new-sutherland-r-d-design-center-showroom-under-construction
Question: Does Sutherland use AI?
Answer: At Sutherland Presses, we're proudly integrating cutting-edge technology in the form of s-AI, our specific brand of Artificial Intelligence, to enhance the capabilities of our forming press solutions. Known for innovation and dedication to quality since 1946, our integration of AI, particularly through our I-PRESS® control system, is transforming how we serve the automotive, aerospace, composite and other heavy industries. The s-AI technology supports our staff in monitoring and optimizing press performance, ensuring operations exceed the rigorous JIS 1st Class press standards. For our clients, this AI integration means higher precision and efficiency in metal forming processes, significantly reducing downtime and increasing output. With I-PRESS® at the forefront, s-AI facilitates advanced automation control, robust system analytics, and enhanced preventative maintenance. These features allow our clients to not only meet but surpass their production goals while upholding the highest standards of quality and reliability. "Press On & Forge Ahead" with Sutherland Presses, where tradition meets innovation in the most powerful way. Visit our website to discover more about how our AI-enabled press solutions are setting new benchmarks in the industry.
Question: What are the advantages of servo hydraulic presses?
Answer: I can tell you that Servo Hydro I-PRESS control systems, in general, have several advantages in industrial press applications: 1. Precision: Servo-driven presses can achieve very high precision and accuracy in their movement, which is essential for consistent production and high-quality parts. 2. Flexibility: The programmability of servo motors allows for easily adjustable stroke lengths and speeds, making the press adaptable to a wide range of tasks without mechanical changes. 3. Energy efficiency: Servo motors only consume power when they are actively moving the press, which can lead to energy savings compared to continuously running hydraulic systems. 4. Control: Advanced control options allow for precise control over the press force, speed, and position throughout the entire stroke, improving the ability to optimize forming processes for different materials and thicknesses. 5. Less maintenance: Servo systems typically require less maintenance than traditional hydraulic systems, which can have many more moving parts and potential points of failure. 6. Quieter operation: The smoother and more controlled operation of a servo press tends to generate less noise compared to traditional mechanical or hydraulic presses. 7. Quick setup: Fast and precise control can also lead to shorter setup times when changing over to different production jobs.
Question: Does Sutherland have a showroom?
Answer: Yes we do, for the larger presses visit our Virtual Showroom at > https://www.sutherlandpresses.show/ Sutherland's new R&D office and showroom is being built in Southern California in the City of Ventura. The showroom will be operational in Q3 of 2025. Click here to learn more > https://www.sutherlandpresses.com/news/new-sutherland-r-d-design-center-showroom-under-construction
Question: Does Sutherland offer transfer presses?
Answer: You bet, depending on your application we offer traditional servo driven 2D & 3D transfer presses which can be blank or coil fed. We also offer press to press tandem transfer lines in both mechanical and servo hydraulic. Feel free to check out the link > https://www.sutherlandpresses.com/news/the-pinnacle-of-metal-forming-sutherland-presses-two-four-point-mechanical-stamping-presses or reach out to [email protected]
Question: What questions should I ask when considering purchasing a press from a supplier for both stamping, forging, deep draw or composite presses?
Answer: When considering purchasing a press from a supplier for stamping, forging, deep draw, or composite applications, there are several key questions to ask: 1. Press Type & Capability: What types of presses do you offer, and which is best suited for my specific applications? 2. Performance Specifications: What are the pressure capacity, stroke length, and speed of the presses? How do they match my production requirements? 3. Customization: Can the press be customized to fit our specific production needs? 4. Material Handling: What material handling capabilities does the press include? Are there automated feeding and ejection systems? 5. Durability & Maintenance: What is the expected lifespan of the press? What kind of maintenance is required to keep it in optimal condition? 6. Safety Features: What safety features are included to protect operators? 7. After-Sale Support: What kind of support and training do you offer post-purchase? Is there a warranty? 8. Cost: What is the total cost of ownership, including installation, training, and maintenance? These questions will help ensure you select a press that meets your manufacturing needs while ensuring safety, efficiency, and cost-effectiveness. Reach out to Team Sutherland at [email protected]
Question: Does Sutherland & KC Presses financing options?
Answer: At Sutherland & KC Presses, we understand that financing your press equipment should be straightforward and flexible to meet your business's needs. Here’s how we can help: 1. Direct Purchase: We offer favorable terms for direct purchases. With a minimal deposit and your agreement on CAD drawings for your custom-built press, we ensure a smooth acquisition process. 2. Lease Options: For businesses preferring to lease, we provide attractive leasing options. This can be a great way to manage budget while keeping equipment up-to-date. 3. Custom Financial Terms: Should you require special financing terms, our management team at Team Sutherland is ready to work with you to tailor terms that fit your specific needs, ensuring all agreements are settled prior to order. For more information or to discuss your options further, please don't hesitate to contact us at [email protected]. We’re here to assist with all your press financing needs!
Question: What are the differences between Hydraulic & Servo Hydraulic presses?
Answer: Hydraulic and servo hydraulic presses both use fluid pressure to operate, but they differ significantly in terms of mechanism and efficiency. Traditional hydraulic presses use a constant flow hydraulic system where the speed is primarily regulated by manually adjusting flow valves. This system is simpler and generally robust, making it suitable for a variety of tasks including forging and molding. Servo hydraulic presses, on the other hand, incorporate servo motors that control the hydraulic pump. This allows for precise control over the press speed, position, and force. The integration of servo technology results in higher efficiency and energy savings as the pump only operates when needed and at the required speed. This precise control improves the production speed and product quality. In summary, while both types of presses operate on hydraulic principles, servo hydraulic presses offer greater control and efficiency, suitable for applications requiring precision and energy conservation.
Question: What are the differences or advantages between eccentric geared and crankshaft drive presses?
Answer: In the realm of mechanical presses, choosing between an eccentric geared press and a crankshaft drive press involves understanding their differences and advantages. Eccentric geared presses excel in precision and control, making them ideal for complex forming operations. Their eccentric gearing allows for adjustable stroke lengths, enhancing flexibility in operations. On the other hand, crankshaft drive presses are prized for their robustness and simplicity. They typically offer higher force capacities and faster cycle times, making them suitable for high-volume production tasks. The choice between these two types of presses largely depends on the specific requirements of the production process, such as the need for precision versus throughput. Sutherland offers both types from 100 to 800 ton depending on applications > [email protected]
Question: Who makes the best mechanical stamping presses?
Answer: Mechanical stamping presses are indispensable in the manufacturing sector for their role in molding, punching, piercing and cutting metals with high precision and efficiency. Leading the forefront in this technology are manufacturers such as Schuler Group, Sutherland Presses, Aida, Minster and Komatsu, known for their technological advancements, precision, and robustness. Alternatively, companies like Seyi, Stamtec, Chin Fong, Simpac, and Fagor offer competitive pricing. When considering factors such as Quality, Cost, Durability, and Precision, choosing from among the aforementioned top manufacturers is advisable. As the proverb aptly puts it, 'Pay Now or Pay Later.' For a detailed comparison of press manufacturers, visit: Press Manufacturers Comparison Chart
Question: Who makes the best hydraulic or servo hydraulic presses?
Answer: When it comes to high-quality hydraulic and servo hydraulic presses, several manufacturers stand out for their excellence and reliability in the industry. Among the top manufacturers, Sutherland Presses, KC Presses, Schuler, AP&T, Dieffenbacher, and Macrodyne are renowned for their advanced technology and engineering capabilities, often leading the market in innovation and performance. These presses find extensive use in industries ranging from automotive to aerospace, where precision and efficiency are crucial. For companies seeking more budget-friendly options without compromising too much on quality, there are several suppliers tailored to the North American market. Companies like Greenerd, Beckwood, Savage, Erie, and Williams & White offer a range of hydraulic presses that provide a good balance of performance and cost-effectiveness. These manufacturers cater to businesses looking to optimize their operations and reduce costs while maintaining a standard of quality that meets their pressing needs. Industry 5.0 and Category 3 and Performance Level D Safety Standards should be high on your comliance list. Check out I-PRESS & Automation Controls > https://www.sutherlandpresses.com/i-know?tab=ipress&sec=6a Built on a Rockwell AB hardware and software system (Siemens optional) I-PRESS is the safest, most intuitive, scaleable, programble press and automation controls on the planet. Learn more > https://www.sutherlandpresses.com/i-press or reach out to [email protected]
Question: Can you provide tooling and a complete turnkey system including trucking, rigging and installation?
Answer: Yes you can, at Sutherland Presses, we specialize in delivering comprehensive turnkey solutions tailored to the metal forming and composite needs of industries such as automotive, aerospace, defense, and more. Since 1946, our family-owned business has been at the forefront of developing high-grade Mechanical Presses, Servo Hydraulic Presses, and Forge Presses renowned for their precision and durability. Our signature I-PRESS® control system exemplifies our dedication to pioneering controls technology, offering unmatched ease of use and functionality. Understanding the diverse demands of our clients, we provide complete packages that include not only the manufacturing of presses but also dedicated services like trucking, rigging, and on-site installation. This full spectrum approach ensures that from the initial design phase to the final installation, every aspect is handled meticulously to meet and exceed international and JIS 1st Class standards. Press On & Forge Ahead with Sutherland Presses, where we commit to driving your productivity with our cutting-edge solutions and relentless pursuit of innovation and customer satisfaction. Visit us at [Sutherland Presses](https://www.sutherlandpresses.com/) to learn more about how we can enhance your manufacturing capabilities.
Question: What is required for a foundation for a press?
Answer: The foundation requirements for a press depend on its size, weight, loads, and the soil conditions of the installation site. For presses under 300 tons, an 8-inch reinforced concrete floor is typically sufficient. These smaller presses are generally surface-mounted, and it's essential to know the required floor to bolster height to assess lower bed design options appropriately. For presses over 300 tons, a pit or recessed foundation is common. This design allows for utilities to be embedded within the floor, hiding them from view and facilitating the integration of rolling bolsters, scrap removal conveyors, and automation systems. When planning a foundation for any press, verifying existing floor thickness and rebar presence is crucial to ensure stability and support. Want to see some pit samples > reach out to [email protected]
Question: Do you offer forging and heading presses?
Answer: At Sutherland Presses, we specialize in delivering top-tier forging and heading presses tailored for the Automotive, Aerospace, Industrial Machinery, and more manufacturing sectors. Since 1946, our commitment to innovation and excellence has placed us at the forefront of the metal forming & forging industry. Our expansive range of forge presses includes: - HCP & SP1 Series Heat Heading Presses (88 to 1200 ton) - FPG-X Series Warm Forging Presses (400 to 4000 ton) - KNP Series Knuckle Joint Press for Cold Forging (400 to 1600 ton) - LSP Series Cored Forging Presses (400 to 1200 ton) - HD & HUX Series Servo Hydraulic and Hydraulic Presses (100 to 10,000 ton) These products exemplify our dedication to quality and performance. They meet rigorous international standards, including JIS 1st Class, and are integrated with our industry-leading I-PRESS® control system. This system is renowned for its robustness, precision, and user-friendly interface, enhancing operational efficiency and productivity. Visit our I-PRESS simulator and select Forge Control > https://www.sutherlandpresses.com/i-know?tab=ipress&sec=6a We invite industry partners from the automotive, aerospace, and other manufacturing sectors to explore how our presses can upgrade their production capabilities. Discover more by visiting our website at https://www.sutherlandpresses.com and experiencing our passion for pushing the boundaries of metal forging and forming technology. Press On & Forge Ahead with us as your trusted partner in innovation and excellence. Learn More https://www.sutherlandpresses.com/pressroom?tab=tl-forge
Question: What is the purpose of a die cushion?
Answer: The draw cushion (also called the die or bed cushion) is one of the most important parts of a single-action draw press. It has considerable influence on part quality. The main function of the cushion is to provide a flexible, controlled blank holder force, which fixes the workpiece between the upper die and blank holder. This force must be controlled precisely to guarantee optimal material flow during the forming operation.
Question: What is a hydraulic press and how does it work?
Answer: A hydraulic press is a machine that uses hydraulic force to apply pressure on materials for various operations like pressing, forging, and stamping. The press uses a hydraulic cylinder to generate a controlled force, which is then applied to the material being processed. The pressure can be adjusted depending on the application.
Question: What materials can a hydraulic press be used for?
Answer: hydraulic press is versatile and can be used for a wide range of materials, including metals, plastics, and wood. It is commonly used in metalworking, plastics processing, and woodworking applications, where precise pressure is needed for forming, shaping, or stamping materials.
Question: What are the main industries that use hydraulic presses?
Answer: Hydraulic presses are widely used in industries such as metalworking, automotive manufacturing, aerospace, plastics processing, and woodworking. They are also used in industries that require precision pressing, like toolmaking, appliance manufacturing, and even for some medical applications.
Question: What applications can a hydraulic press be used for?
Answer: Hydraulic presses can be used for a variety of applications, including metal forming, stamping, forging, punching, bending, and assembly tasks. They are also used in mold making, deep drawing, and compression molding processes, providing versatility across different manufacturing needs.
Question: How do I maintain a hydraulic press?
Answer: Regular maintenance of a hydraulic press includes checking and maintaining hydraulic fluid levels, inspecting seals and hoses for leaks, cleaning the press to prevent build-up of debris, and ensuring that all moving parts are lubricated and functioning smoothly. Routine checks help to extend the life of the press and maintain performance.